The need for rubber chemicals is growing at a fast pace. Rubber is a robust, versatile and durable chemical made into premium products for sustainable and functional usage. Because of its applicability, the demand for rubber chemical suppliers has also surged dramatically. Used across diverse industry verticals and household usage, several considerations are followed while formulating this product effectively.

There are two main sources of rubber- Synthetic and Natural rubber. The manufacturers make natural rubber from latex drawn from the trees. On the other hand, synthetic rubber is synthesised chemically. There is nothing called the standard rubber material since the product is custom formulated. It also can withstand huge deformations, besides being elastic and agile. In the rubber manufacturing plant, the process involves blending 10-20 components together. Besides rubber vulcanisation, they process these components with irreversible chemical reactions. Hence formulating rubber is more art than science.

 Challenges Faced During Rubber Manufacturing 

During rubber chemical formulation, the manufacturers face three basic types of performance challenge.

1. Dynamic – The primary factor that distinguishes or separates rubber from the other materials is the deformations that it undergoes. Rubber can endure changes in form, catering to various applications. Hence, through the entire process, the rubber should maintain its properties through dynamic stressing. Even after compressing and stretching, the rubber should be resilient and strong.

2. Chemical – The product of rubber has to withstand a variety of chemicals. Hence, when you apply it to generators or motors, ensure that the rubber is resistant to oil and gasoline. Most industrial equipment use various harsh fluids like acids, cleaning solvents, alkalis etc. If not formulated or processed appropriately, the rubber can dissolve while coming in contact with corrosive elements.

3. Environmental – The rubber should stay flexible for several years and must have the capacity to witness multiple development cycles. While reacting positively with corrosive chemicals, it should also hold maximum temperature. Given certain environmental factors, the rubber should have the potential to withstand it all.

The Process of Rubber Manufacturing  

The first step in rubber formulation is to develop a detailed requirement of the conditions that the rubber must withstand. From chemical to environmental factors, the professionals assess its scale and flexibility to create a suitable compound. By implementing the exact formulation with experience and knowledge, they optimise the rubber product appropriately. Hence, one of the best approaches for chemical rubber product designing involves an experienced engineer for seamless manufacturing.

At Merchem, we produce reliable and premium quality rubber chemicals following a high standard manufacturing process. We cater our comprehensive range of products to different clients like building and construction, electronics, automobile, food, lubricants and fuel additives, pharmaceuticals and more.